Dovetail Workwear Debuts HOTSWAP Thermal Workwear for Women

The collection features stretch denim fabric that is 40 percent warmer and thermoregulates.
Published: October 13, 2025 Press Release

Dovetail Workwear, the largest exclusively women’s workwear brand in the world made by, for, and with women, today announced the launch of its HOTSWAP™ thermal workwear collection. This groundbreaking range of work pants, overalls, and work jackets features proprietary stretch denim that delivers 40% more warmth than regular denim while providing intelligent thermoregulation for women who work in varied weather conditions.

Leading the Women’s Workwear Revolution

The HOTSWAP™ collection addresses a persistent challenge voiced by working women: the need for winter workwear that provides serious warmth without sacrificing mobility, fit, or comfort. Traditional lined options were often too bulky, poorly fitted, and restrictive for the demands of physical work. “Women asked. We listened,” said Sara DeLuca, Co-Founder and VP Product Development. “From the very start, women told us they needed winter work pants that delivered warmth without bulk because existing lined options just weren’t cutting it. This isn’t just about making warmer pants, it’s about understanding that women’s work doesn’t stop when temperatures drop, and our gear shouldn’t either.”

Fiber-Level Innovation Meets Antarctic Testing

Dovetail partnered with Foison Mills and REPREVE® to engineer HOTSWAP™ thermal denim from scratch. The revolutionary fabric integrates REPREVE’s TruTemp365® fibers into a brushed fleece interior that creates an insulating microclimate against the skin. The signature orange fibers visible on the interior of HOTSWAP™ styles serve as a mark of the advanced thermal technology within. The collection underwent rigorous real-world testing by women working at McMurdo Station in Antarctica—one of the world’s most demanding work environments. This extreme field testing informed final adjustments to achieve the optimal balance of stretch, warmth, and mobility.

“We’re proud to collaborate with Dovetail to deliver innovative solutions through our performance technology yarns” said Chad Bolick, Vice President of Brand Sales at UNIFI, the makers of REPREVE. “By incorporating TruTemp365® into HOTSWAP™, we’ve enhanced the garment’s performance, keeping wearers cool and dry in the heat, and warm and comfortable in the cold, so they can focus on the task at hand.”

Double-Duty Performance

HOTSWAP™ Thermal Denim functions as both classic workwear and performance base layer. The exterior maintains the durability and familiar feel of traditional denim, while the interior delivers the thermal regulation of technical performance wear. This smart warmth system keeps wearers comfortable outdoors without overheating during active work or when moving between indoor and outdoor environments.

The fabric’s thermoregulating properties adapt to the wearer’s activity level and environmental conditions, eliminating the constant need to layer and unlayer throughout the workday. Made with recycled fibers, HOTSWAP™ also delivers planet-positive performance.

Purpose-Built Styles for Real Work

The HOTSWAP™ collection launches with four styles:

  • Britt X HOTSWAP™ Work Pant – Straight leg, mid-rise work pant with Dovetail’s most technical features
  • Maven X HOTSWAP™ Work Pant – Slim leg, mid-rise pant that transitions seamlessly from work to weekend
  • Freshley HOTSWAP™ Drop Seat Overall – Straight leg, relaxed fit overalls with convenient drop seat design
  • Oahe HOTSWAP™ Work Jac – Snap front work jacket with roomy fit for layering

Each style incorporates Dovetail’s signature attention to women’s fit, with functional details like reinforced knees, tool loops, and strategically placed pockets designed for how women actually work.

Availability and Retail Partnership

Work pants and overalls in the HOTSWAP™ collection are available in sizes 00–24 with four inseam options. The collection is available for purchase at dovetailworkwear.com and will be available at select US retailers including Coastal Farm & Ranch, Murdoch’s, Gearhead Outfitters, Scheels, Big Ray’s, Sam’s Outfitters, and JAX Mercantile. Canadian customers can shop the collection at dovetailworkwear.ca and select Canadian retail partners.

About Dovetail Workwear

Founded in 2018 and based in the Pacific Northwest, Dovetail Workwear is the largest exclusively women’s workwear brand in the world made by women, for women, and with women. From skilled tradeswomen to backyard gardeners, Dovetail Workwear makes all-season, all-reason utility apparel that performs and protects without compromising form and function. Utilizing eco-conscious fabrics, ethical sourcing and manufacturing, and available in inclusive sizing, Dovetail Workwear is available online and in over 500 retail locations across North America. Web: dovetailworkwear.com
Instagram: @dovetailworkwear

About REPREVE®

Made by Unifi, Inc. (NYSE: UFI), REPREVE® is the global leader in recycled performance fibers and resins. Using proprietary recycling technology, REPREVE leverages multiple waste sources, including single-use plastic bottles, ocean-bound plastic, textile waste, and recycled yarn. REPREVE has transformed more than 46 billion plastic bottles and 1 billion T-shirts’ worth of textile waste into recycled fiber, powering globally scalable products for world-leading brands. Made traceable with FiberPrint® technology and certified by U-TRUST®, REPREVE spans sports apparel, fashion, home, automotive, construction, transport, military, medical and packaged goods. For more information about REPREVE, visit www.repreve.com.

 

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Strategy & Planning Series
Strategy & Planning Series
Strategy & Planning Series